02 SepCNC Lathes and Other Industrial Machines

CNC Lathes are machine tools which can take a piece of material and perform various functions on it including drilling and sanding. They can be used on wood, metal and glass. While they are generally relatively small, there are also large industrial machine lathes which can handle greater workloads. There also combination lathes which can perform a variety of additional functions. They are versatile pieces of kit, and thanks to Computer Numerical Controlled (CNC) technology they can now be operated from a computer rather than cumbersome, manual controls. This makes them much easier to schedule and operate, continually churning out parts with occasional supervision.

Using a computer to control a lathe means that designs and specifications can be adjusted more accurately and systematically, and means that to use a lathe and operator doesn’t necessarily have to be highly skilled or experienced with the manual controls. In the old days knowledge of individual machines was seen as essential, while CNC technology means that those with a general knowledge base can generally learn to operate almost any sort of machine tool. It’s also good news in terms of health and safety, as many machine lathes need to be enclosed for these reasons.

CNC Lathes are a great example of how technological innovation can not only herald new industrial machines, but can bring older machines up-to-date. CNC technology is a great option for manufacturers who have small budgets but high aspirations in terms of quality of work. By updating old machines with new software manufacturing can become quicker and more reliable, and ultimately more profitable. It’s easy to see why this type of technology is proving popular in the manufacturing industry.

The practise is called Computer-Aided Manufacturing (CAM). CAD modules on a computer provide instructions for controlling the machines electronically, meaning that operators do not have to take the time to learn the manual controls inside out. It’s a useful tool for production managers, as it allows them to more effectively monitor and forecast production. CNC Lathes are perfect for creating multiples of the same item, and can perform a range of functions. Complicated designs can be relatively easily set-up using CNC Lathe technology, and operators can expect to see a great degree of accuracy.

Manufacturers who are looking to make the best of old technology are finding that CNC technology is a great way of reducing the cost of manufacturing while maintaining good productivity in terms of speed and quality.

Adam Cain writes on a number of subjects CNC Lathe Machines, industrial machines and cnc lathes.

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02 SepImportant Parts of Hydraulic Cylinders and Their Roles

Hydraulic cylinders are the mechanical devices that are used in different types of production units for transferring power. They provide linear force in one axis either in one direction or both the directions. Inside the cylinder, Pressure of the oil acts against the surface area of a piston to produce motion.

These cylinders are playing a major role in most of the applications. Most of the car parts and heavy machineries can be easily operated by using the principles of hydraulic. In addition to these, there are many other equipments and machineries like elevators, excavator, injection molding machines, bulldozers and many other automobiles. For any industry, hydraulic cylinders are considered as a workhorse to produce their desired amount of production. They make the function of any production unit very easy and smooth. They are the simplest form of machines that are used to transfer effective power to many different types of machineries and automobiles. They are available in different types that include heavy duty industrial cylinder, tie rod cylinder, hydraulic cylinders with front flange mounting and many others. They are also available in different types of sizes that suit the requirements of different types of industries. Moreover, there are many hydraulic cylinder suppliers who are providing effective custom services for their clients. On request and just by paying additional charges, they allow their clients to customize their products with respect to their needs and requirements.

Important parts of hydraulic cylinders

But it is essential for any production unit to understand the functions, operating systems, structure and parts of the cylinder in order to gain full advantage of the cylinder. A simple type of cylinder is generally made from 5 different parts including tube, piston, rod, gland and end cap.

Tube: In a typical hydraulic cylinder, the tube is one of the main parts of the cylinder. All the process happens within the tube, as it acts as the covering agent for the cylinder. It helps the fluid to remain inside the cylinder and disabling it to flow outside.

Piston: the piston is the inside part of the cylinder that pushes against the fluid. This is the most important part of the cylinder. Without a piston, hydraulic cylinder will be considered as just a cylinder. The diameter of the piston is known as Bore. The cylinders with larger Bore can do more lifting with ease. Therefore for a higher lifting capacity, large sized bore piston is used. A defective piston will not be able to lift as much as possible. Even though the cylinder may not be leaking outside, a damaged piston will allow oil to pass the piston. So the pressure will not reach your required level and will not do lifting as expected.

Rod: the rod is the part that connects the gland and the piston of the cylinder. The diameter and hardness of the rod are very important for the cylinders. For heavy duty cylinders, the rod is stronger which is less likely to bend.

Gland: the gland travels through the piston inside the cylinder. It is an essential part of the cylinder as it removes the debris from the rod.

End cap: it is the base of cylinder. The end cap is also important as it does not allow any foreign particles to enter in the tube.

Vallabhengineers offered supplier and Manufacturer of Bellows, Universal Bellows and Industrial Bellows. For more information on Hydraulic Cylinder suppliers or hydraulic cylinder

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28 AugCNC Toolroom Lathe

Toolroom lathe is a type of engine lathe that is designed for high precision work. The machine is usually used in tool and dies shops where custom parts and precision fixtures are produced. Since it’s produced with special attention to smooth operation, spindle accuracy and precise alignment, the lathe is able to achieve better accuracy and precision than the standard lathe.

Cyclematic Machinery takes pride in manufacturing CNC toolroom lathe which features constant quality, technical competence, and competitive price. We have an efficient development team of well-experienced engineers who understand exact customer needs through complete market research and try to adopt the latest technology in designing & development of CNC toolroom lathes. Quality is the driving force behind Cyclematic’ s success.

We maintain international standard of quality in every stage of CNC toolroom lathe machinery production and keep upgrading the quality in order to overtake the best in the world. Of course, the strict quality inspection before shipment is also our crucial work to assure 0ur clients in getting CNC toolroom lathe products bearing consistency in quality and long-life standards. In addition to standard type of machinery, customized orders of CNC toolroom lathes are welcome!

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28 AugDC Gear Motor in Industrial and Consumer Products

A gear motor is a unit that comprises an electric motor and a reduction gear. Typically, these would be available in planetary, planetary-lantern and wave transmissions. As there is a growing demand for compact units these days, many manufacturers now prefer to mount the driving gear of the reduction gear directly on top of the motor shaft. A DC gear motor finds wide-ranging applications across different industries. They are often a part of several industrial and consumer products.

These devices need to be manufactured by specialized enterprises to ensure that they are truly efficient and reliable. Depending on where you need to use these motor gears, you can use an appropriate lubrication system to operate the motor gears in tilted, horizontal or vertical positions. So, essentially, a DC gear motor is also described as “normal DC motors that have been geared down to decrease their speed and increase their torque.” The best part is that these gears are also very easy to reverse. And if need be, you can also alter or change the speed of these motors.

Following are some of the other features that you can expect in a DC gear motor:

• They are available in different gear ratios such as 18:1, 28:1 and 58:1.
• While most of them are usually employed for indoor use, there are several varieties that are also suitable for outdoor use.
• There are many manufacturers that offer such motors with lifetime lubrication.
• They are also available in Restriction of Hazardous Substances compliant versions if so required.
• In addition, you can mount these in different positions as they are available with different mounting options.
• There are certain models that are available for RV slide out systems. They can also be used for several different applications.
• Another important aspect is the casing of these DC gear motors. It is important to make sure that the casing is made of sturdy and durable materials such as aluminum that last a lifetime.
• When it comes to the gears, you can choose between metal and plastic gears. The ones with plastic gears are slightly cheaper as compared to their counterparts.

While most reputable manufacturers will offer you a wide range of standard DC gear box, you also have the option of choosing customized gear motors that meet exacting specifications. These customized motors can have size, torque, power and mounting options that are made especially to suit your unique requirements. It is prudent to look for manufacturers that give you a genuine guarantee/warranty on their products. Variations in DC Gear Motors can easily be accommodated by such firms to ensure that your special needs are met.

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26 AugCNC Lathes

CNC lathes are computer controlled just like any other CNC machine. It can be programmed to do a variety of different things such as sanding, cutting and drilling. CNC lathes will work for wood or metals, depending upon the project that you are doing. This machine can help cut your production time down and increase the profitability of your business in the end.

The wood lathe can not only be used for wood but also for materials such as brass and aluminum. Metalworking lathes or milling machines are available for other materials. The variety that is offered offers you limitless possibilities in creativity. So, what direction will you be taking your business in next?

From small shops to large companies, there is a lathe that is available for anyone. Whether you need a portable machine or a stationary machine, the choice is yours. Small shops are able to use the CNC machine to make precise, intricate cuts as in developing stair railings, table legs, chair legs, and so on. When you are done, the product will be beautiful, symmetrical and worth it in the end.

The process is called turning. Turning of the material allows for many shapes and cuts to be made while keeping the end product symmetrical. Perfect diameter from top to bottom will be cut to the specifications desired. Never has it been any easier to achieve this level of design and end product production as it is now.

Metal fabrication is another possibility with the CNC lathe machine. Do you need to create a part that needs to have a circular motion? If so, the CNC lathe machine is the perfect machine to allow you to produce that certain part. Any material can be used. The material, however, has to be able to stand up to the turning process as the computer software program continues its rotation through until the end.

All the operator has to do is program the machine to the specifications that are required to produce the product that is desired and load the material into the machine. The machine does the rest. The machine operates on the X and Y axis. It is great to use if you want to several identical products of the same size and shape without a whole lot of decoration. The computer software program will continue to operate the machine, making in turn rotation after rotation, until the desired specifications have been reached.

From tapered ends to contoured shapes, this machine can do it all. CNC lathes can offer your business that special touch, extra technology and time saving steps that you are looking for. Remember, no matter what type of material you are working with, the CNC lathe machine can work with it, as long as it stands up to the rotation process.

If you have any further questions about the CNC lathe machine and what it can do for you, contact a dealer who offers this technology. They will be able to further answer any questions that you have and guide you in the right direction.

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25 AugRotary Vane Pump

There are many kinds of pump vanes. The most simple of these is the rotary compressor pump vane. This pumps consists of a circular rotor spinning inside of a larger circular hole. The centers of these circles are offset from each other, which introduces some eccentricity into their rotations. Vanes then slide in and out of the rotor and then seal all the edges. This creates vane chambers that do the pumping.

The chambers increase their volume on the intake side. The fluid is forced into the chambers by inlet pressure. Generally this pressure is nothing more than pressure from the atmosphere. On the opposite side, the chamber decrease in volume by forcing the fluid out of the rotary compressor pump vane. The vane’s actions drives the same amount of fluid on every rotation of the pump.

There are many uses of the rotary compressor pump vane. Among the most common are high pressure hydraulic pumps. There are also several automotive uses. Some of these are supercharging, automatic transmission pumps and power steering. There are also several mid-range pressure uses. You can find these pumps in carbonators for fountain drink dispensers, also espresso machines.

There are also automotive mid-range pressure uses, like vacuum pumps that are used with braking boosters to provide braking in the large trucks. They are also found in light aircraft to make the gyroscopic flight instruments, attitude and heating indicators work. The rotary compressor pump vanes can also be use in low-pressure gas applications. These include helping with auto exhaust emission controls with secondary air injections. They also work in vacuum applications like evacuating refrigerant lines.

They are also used in vacuum experiments in physics. For this pumped gas and oil are mixed in the pump. They must then be separated externally. The inlet and the outlets have must have a large chamber so that the oil drops can fall while the gas rises. Finally everything exits out through the outlet so that they are separated from one another.

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25 AugOffset Printing Machines – Tips to Buy

Printing is an art of creating quality and attractive presentations rather than only a mechanical or technical process. There are many factors which should be kept in mind while choosing a printing machine that suits your business. Here are some tips and factors which should be considered while buying such machines for your business whether it is a startup or already established.

Business Size and Requirements

This is the most important factor for any business industry. Here your business applications can be considered. For example if your business is involved in printing on paper then offset machine or laser machines should be purchased. But if you are involved in the printing of packaging materials like pouches, poly bags, then flexography gadgets should be used. For printing on metal, ceramics, clothes, wood and other solid materials, screen printing machines are the most efficient.

Capacity of Machine

This is another important factor while choosing a printing machine. Here the capacity of the machine means how much prints the machine can generate in a specific time span, like 100 pages / minute. Inkjet printers can be purchased for low capacity and if you are running commercial printing business or if you need high capacity then you will need offset machines or laser printing machines.

Quality of Printing

Quality is a factor which makes a business ahead of its competitors, so it is also an important point to remember while buying a printing machine. Most of the businesses prefer to use average quality prints to keep their printing cost less comparatively. Average quality prints can be generated from flexography machines, but if high quality is required then you have the option to choose from laser or offset machine.

Printing Cost

Cost of printing and machines is also an important factor for this industry. If you want very high quality prints then laser printer suits the best but they have high cost per print while offset printers and electrostatic printing devices are known for producing comparatively low cost printouts.

Auto Printing Features

For large business or high capacity printing needs the complete automatic printing machines should be used. Most of the printing machines are available with manual, semi – automatic and complete automatic printing options.

Machine Manufacturers

Finally the brand name associated with the machine manufacturing is considered. The manufacturer should be well known and at least ISO certified. There are many brands in the market involved in manufacturing of printing equipment, you can choose a good manufacturer by doing some research on internet and comparing the features and prices of the machines offered.

Taking care of all the points above will lead you to buy a best suitable machine for your business.

Author has a good knowledge of offset printing machine, packing machines and printing and packaging technology, for more information on types like web offset printing machine, sheet fed offset and color offset, feel free to get in touch with any reputed manufacturer.

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24 AugPower Chuck Worthy to Trust

A stronghold by precision and power Di Chun Iron Work Co., Ltd. was established in Taichung city, Taiwan since 1974. Traditional spirit, innovative technology; people-oriented and treat them as family; solid our career in Taiwan and exploring the world. In despite to power chuck market in Taiwan was controlled by Japan through the early 1970’s, the Di Chun aimed to offer local machine manufacturers another best choice and to replace Japanese chuck in the local market gradually and to offer a reasonable price. Today, the Di Chun Iron Work Company has achieved its initial aim, gaining more the 50% of the Taiwan power chuck market. With the help of ourselves, we developed “STRONG” series range of high quality power chucks. It has gained increased popularity internationally to become a leading manufacturer of chucking equipment worldwide.

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24 AugPipe Bender Facts

You may think that pipe bending is a rare necessity, but it is way more common than you think. Whether you are looking under your car hood, at a child’s playground, or even the safety railing at a shopping centre you will send evidence of pipe bending. But in order to shape these strong metals into various shapes and patterns will require the use of tools and a little know how. The most commonly used tool, of course, is a pipe bender. With this tool you can more easily bend and craft the metal into your desired shape.

Pipe benders have been around for a very long time, and through the years they have undergone tweaking and perfecting until there are now several types of pipe benders available on the market. Since there has been a significant amount of development in the pipe and tubing industries, benders are now available in many shapes, sizes, and advancement to cover today’s current demands. Which one of these benders you need will all depend on your project and intended use. Each project will likely require a different approach and perhaps even a different pipe bender depending on its mode of operations, speed of operation, and the effectiveness and reliability of each device.

Materials That Can Be Bent With a Pipe Bender

Generally the metals that are able to be shaped with a bender are aluminum, copper and tin. The heavier and more durable the metal you are trying to bend the more likely you are to need a commercial pipe bender. The most common commercial benders are the hydraulic and mechanical benders. The hydraulic bender is more advanced and technical, and is therefore typically preferred over the mechanical benders. One advantage of a hydraulic machine is that it can perform a wide array of operations and functions that require a larger range of materials.

All benders use one of four methods. Ram bending is the easiest and most affordable method. Pipe benders are controlled at each end and a ram bends the pipe in the middle. This is only used for light weight pipe. Rotary draw bending is the most popular method since it maintains the diameter of the pipe without warping. This method is used in tube bending machines to form exhaust pipes, process pipes, and for any aluminum or stainless steel projects that will not allow for any interior warping. Ring roll bender is used for shaping pipes with a large diameter. There are three rollers, one at the top and two at the bottom.

 

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21 AugEDM Machine: An Indispensable Part of Most Manufacturing Industries

EDMs, or electronic discharge machines, are computer controlled machine tools that use electrical discharges or sparks to create a desired shape in a metal. An EDM machine may be interchangeably called spark machinery, die sinking, spark eroding or wire erosion since metals are subjected to different electrical process to obtain the desired design or shape.

There are two main types of electronic discharge machines.

A sinker EDM which uses an insulating liquid (oil or dielectric fluid) to apply electrical discharges and a wire EDM that uses a single strand of brass wire to make deep cuts in the metal. Other popular types include small hole and spark EDM’s.

There is a very long list of industries that use these machine tools. From manufacturing coins to fabrication of vehicle parts, these industries and more have benefited from the precision and effectiveness of various EDM machines. In mould production or the creation of prototypes of any machinery component, they are indispensable as a mould-making tool. Countless industries like automotive, electronics, mechanical and aerospace industries have used parts and components that are produced using these machines.

EDMs are also used in processes requiring precise and accurate cutting or forming. A small hole drilling EDM is used to create holes in metal parts so that large plats may be eroded to the metal without the need of pre-drilling. This method is used in many industries to create parts such as turbine blades in jet engines, different components for fuel systems, and many more.

Why are EDMs preferred over other computer controlled cutting machines?

  • These machine tools are able to cut hard metals according to any set design which may not be possible using other kinds of traditional cutting tools. They can shape extremely hard metals which are impossible with many other cutting tools and equipment.
  • They are designed to create high quality, precision finished products. Problems with final product outcome are eliminated since there is no point of contact in between the tool and the metal or work piece.
  • The end result is a metal part with a good surface finish due to the critical cutting
    ability of the tool. Even fine holes are possible with an EDM which is impossible to recreate using any standard cutting tool.
  • The production speed may be slower when compared to high volume production cutting tools but the finished product is as good as the prototype.
  • The use of oil-based insulating fluid improves the way the material is cut. This ensures precision and impressive end results which can reduce material costs.

Although the most common disadvantage of excessive wearing of tool parts is inevitable in most EDMs, parts and precision components are typically easy to locate.

There are also many companies that provide maintenance and repair services. These machines do typically require a great deal of maintenance and efficient handling.

However, well-maintained units will provide years of precision service.

An EDM machine is indispensable no matter what industry it is used in, so be sure that you trust only the most reliable EDM distributors in your industry for equipment, parts, and service.

Learn more about Electronic Discharge Machines and find reputable EDM manufacturers at machinesales.com: http://www.machinesales.com/machine-tools/electrical-discharge-machines-edm

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