02 SepThe Best Way to Display Your Logo: Embroidered Patches

Going back to the Asian civilization, one will agree that embroidered patches have been recognized in those times. Though in earlier years these patches were used extensively, the importance of it was not recognized. But now in recent years the real purpose of using embroidered patches has dawned on people and they have started using it on their clothing. It is glued to the clothing in a very simple way with a hot iron placed on the patch that is placed on a part of any clothing. The heat from the iron activates the glue on the patch and it sticks to the clothes.

Though in earlier years the patches could not be ironed on to leather garments, today even that is possible. The process of heating the patch while it is on the fabric may damage the leather and hence this was not possible on leather. Even if the patch tends to stick to the leather, it is only for a while and when it falls off and leaves an ugly burn mark on the leather. However, there still is a way of using these patches on leather garments though it can’t be used in the traditional way. You can get embroidered patches that have special glue that will stick to leather by using a cold iron; it only requires the iron to press. This special glue should be carefully applied to the back of the patch as per the instructions given or it could be a mess with your leather wear.

Motorcyclists know that embroidered patches are very important so they can have good looking apparel for riding. It is when you look the best in your apparel that you can feel comfortable with the right patches worn in the right places all over your garments. Get embroidered patches to suit your style and comfort and wear them elegantly, as nothing can match a well-dressed person in smartness, personality and style.

Embroidered patches are today widely in use and you can find them in various designs, logos, etc. They are very affordable and can be got from leading stores in your area and even online by ordering from genuine websites. They come with contemporary designs and shapes and can be ordered in bulk for specified purposes as well. They can be ordered online in bulk quantities according to the requirement. In most cases embroidered patches are used as company logos or institutional logos.

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02 SepOutsource Your Honing Machine Needs? Purchase Your Own Machinery?

Honing machine is precision machinery that is necessary to automate the sharpening, polishing or application of a particular texture to a metal surface. Honing machine can also be used to create smooth or textured bores, which are basically various sized holes that allow fastening of other metal parts and other uses. While honing can be accomplished manually, it would be extremely labor intensive and also prone to human error. For both the time factor and for quality manufacturing purposes, honing machine is necessary to get the best results in a highly efficient manner.

There are various types of equipment on the market, and depending on what the honing needs are depends on the equipment that will need to be used. Honing is a process that sharpens or polishes metal surfaces to specification, in a precise manner. A typical method for honing is the application of an abrasive to a metal surface. This grinding or polishing process will “hone” a metal surface to a desired texture from a very rough surface to an extremely smooth surface.

Honing is necessary for metal parts used in the automotive, heavy equipment, manufacturing and other machinery/equipment based industries. Some other uses for honing and honing machine include finishing metal pieces for musical instruments, engines, firearm chambers, aircraft parts and even landing gear. Obviously, both precision and the duplicity of technique are critical for these uses.

While there is a significant cost to purchasing your own equipment, a company that needs a great amount of honing processes will have a quick return on investment just in labor savings alone. Also, there are bench sized models for smaller jobs such as bushings, creating keyways, single pass honing, spline gears and creating rod and piston fittings. Honing machine comes in various sizes and can be custom manufactured based on a company’s needs.

Companies and small manufacturers that just need occasional honing work typically outsource to a local machine shop or may require a parts manufacturer to deliver the parts already finished. However, outsourcing can have drawbacks such as communication errors, lack of process control and significant costs over time. Once your company grows and honing needs become more frequent, the time may come to purchase your company’s own equipment.

Once you decide to purchase your own equipment, you will find there are some popular manufacturers that cater to various needs. For example you can search the internet for companies that custom design and manufacture honing machine for various manufacturing and machining uses. Alloy Machining Services provides honing and boring services, including vertical honing and boring for machine shops and small manufacturing companies. Other companies like Tennessee Abrasive manufacture the abrasive tools that are used in the honing process.

Regardless of your honing requirements, there are a variety of equipment solutions available. From large machinery to the smaller bench models, honing machines come in many sizes and shapes. Manufacturers will custom design equipment based on your needs, desired output and production capacity required for the machining process. Once your needs have been established, contacting a honing machine manufacturer for a quote and details of the process would be the first step in fulfilling your company’s needs.

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02 SepCNC Lathes and Other Industrial Machines

CNC Lathes are machine tools which can take a piece of material and perform various functions on it including drilling and sanding. They can be used on wood, metal and glass. While they are generally relatively small, there are also large industrial machine lathes which can handle greater workloads. There also combination lathes which can perform a variety of additional functions. They are versatile pieces of kit, and thanks to Computer Numerical Controlled (CNC) technology they can now be operated from a computer rather than cumbersome, manual controls. This makes them much easier to schedule and operate, continually churning out parts with occasional supervision.

Using a computer to control a lathe means that designs and specifications can be adjusted more accurately and systematically, and means that to use a lathe and operator doesn’t necessarily have to be highly skilled or experienced with the manual controls. In the old days knowledge of individual machines was seen as essential, while CNC technology means that those with a general knowledge base can generally learn to operate almost any sort of machine tool. It’s also good news in terms of health and safety, as many machine lathes need to be enclosed for these reasons.

CNC Lathes are a great example of how technological innovation can not only herald new industrial machines, but can bring older machines up-to-date. CNC technology is a great option for manufacturers who have small budgets but high aspirations in terms of quality of work. By updating old machines with new software manufacturing can become quicker and more reliable, and ultimately more profitable. It’s easy to see why this type of technology is proving popular in the manufacturing industry.

The practise is called Computer-Aided Manufacturing (CAM). CAD modules on a computer provide instructions for controlling the machines electronically, meaning that operators do not have to take the time to learn the manual controls inside out. It’s a useful tool for production managers, as it allows them to more effectively monitor and forecast production. CNC Lathes are perfect for creating multiples of the same item, and can perform a range of functions. Complicated designs can be relatively easily set-up using CNC Lathe technology, and operators can expect to see a great degree of accuracy.

Manufacturers who are looking to make the best of old technology are finding that CNC technology is a great way of reducing the cost of manufacturing while maintaining good productivity in terms of speed and quality.

Adam Cain writes on a number of subjects CNC Lathe Machines, industrial machines and cnc lathes.

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02 SepImportant Parts of Hydraulic Cylinders and Their Roles

Hydraulic cylinders are the mechanical devices that are used in different types of production units for transferring power. They provide linear force in one axis either in one direction or both the directions. Inside the cylinder, Pressure of the oil acts against the surface area of a piston to produce motion.

These cylinders are playing a major role in most of the applications. Most of the car parts and heavy machineries can be easily operated by using the principles of hydraulic. In addition to these, there are many other equipments and machineries like elevators, excavator, injection molding machines, bulldozers and many other automobiles. For any industry, hydraulic cylinders are considered as a workhorse to produce their desired amount of production. They make the function of any production unit very easy and smooth. They are the simplest form of machines that are used to transfer effective power to many different types of machineries and automobiles. They are available in different types that include heavy duty industrial cylinder, tie rod cylinder, hydraulic cylinders with front flange mounting and many others. They are also available in different types of sizes that suit the requirements of different types of industries. Moreover, there are many hydraulic cylinder suppliers who are providing effective custom services for their clients. On request and just by paying additional charges, they allow their clients to customize their products with respect to their needs and requirements.

Important parts of hydraulic cylinders

But it is essential for any production unit to understand the functions, operating systems, structure and parts of the cylinder in order to gain full advantage of the cylinder. A simple type of cylinder is generally made from 5 different parts including tube, piston, rod, gland and end cap.

Tube: In a typical hydraulic cylinder, the tube is one of the main parts of the cylinder. All the process happens within the tube, as it acts as the covering agent for the cylinder. It helps the fluid to remain inside the cylinder and disabling it to flow outside.

Piston: the piston is the inside part of the cylinder that pushes against the fluid. This is the most important part of the cylinder. Without a piston, hydraulic cylinder will be considered as just a cylinder. The diameter of the piston is known as Bore. The cylinders with larger Bore can do more lifting with ease. Therefore for a higher lifting capacity, large sized bore piston is used. A defective piston will not be able to lift as much as possible. Even though the cylinder may not be leaking outside, a damaged piston will allow oil to pass the piston. So the pressure will not reach your required level and will not do lifting as expected.

Rod: the rod is the part that connects the gland and the piston of the cylinder. The diameter and hardness of the rod are very important for the cylinders. For heavy duty cylinders, the rod is stronger which is less likely to bend.

Gland: the gland travels through the piston inside the cylinder. It is an essential part of the cylinder as it removes the debris from the rod.

End cap: it is the base of cylinder. The end cap is also important as it does not allow any foreign particles to enter in the tube.

Vallabhengineers offered supplier and Manufacturer of Bellows, Universal Bellows and Industrial Bellows. For more information on Hydraulic Cylinder suppliers or hydraulic cylinder

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28 AugCNC Toolroom Lathe

Toolroom lathe is a type of engine lathe that is designed for high precision work. The machine is usually used in tool and dies shops where custom parts and precision fixtures are produced. Since it’s produced with special attention to smooth operation, spindle accuracy and precise alignment, the lathe is able to achieve better accuracy and precision than the standard lathe.

Cyclematic Machinery takes pride in manufacturing CNC toolroom lathe which features constant quality, technical competence, and competitive price. We have an efficient development team of well-experienced engineers who understand exact customer needs through complete market research and try to adopt the latest technology in designing & development of CNC toolroom lathes. Quality is the driving force behind Cyclematic’ s success.

We maintain international standard of quality in every stage of CNC toolroom lathe machinery production and keep upgrading the quality in order to overtake the best in the world. Of course, the strict quality inspection before shipment is also our crucial work to assure 0ur clients in getting CNC toolroom lathe products bearing consistency in quality and long-life standards. In addition to standard type of machinery, customized orders of CNC toolroom lathes are welcome!

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28 AugDC Gear Motor in Industrial and Consumer Products

A gear motor is a unit that comprises an electric motor and a reduction gear. Typically, these would be available in planetary, planetary-lantern and wave transmissions. As there is a growing demand for compact units these days, many manufacturers now prefer to mount the driving gear of the reduction gear directly on top of the motor shaft. A DC gear motor finds wide-ranging applications across different industries. They are often a part of several industrial and consumer products.

These devices need to be manufactured by specialized enterprises to ensure that they are truly efficient and reliable. Depending on where you need to use these motor gears, you can use an appropriate lubrication system to operate the motor gears in tilted, horizontal or vertical positions. So, essentially, a DC gear motor is also described as “normal DC motors that have been geared down to decrease their speed and increase their torque.” The best part is that these gears are also very easy to reverse. And if need be, you can also alter or change the speed of these motors.

Following are some of the other features that you can expect in a DC gear motor:

• They are available in different gear ratios such as 18:1, 28:1 and 58:1.
• While most of them are usually employed for indoor use, there are several varieties that are also suitable for outdoor use.
• There are many manufacturers that offer such motors with lifetime lubrication.
• They are also available in Restriction of Hazardous Substances compliant versions if so required.
• In addition, you can mount these in different positions as they are available with different mounting options.
• There are certain models that are available for RV slide out systems. They can also be used for several different applications.
• Another important aspect is the casing of these DC gear motors. It is important to make sure that the casing is made of sturdy and durable materials such as aluminum that last a lifetime.
• When it comes to the gears, you can choose between metal and plastic gears. The ones with plastic gears are slightly cheaper as compared to their counterparts.

While most reputable manufacturers will offer you a wide range of standard DC gear box, you also have the option of choosing customized gear motors that meet exacting specifications. These customized motors can have size, torque, power and mounting options that are made especially to suit your unique requirements. It is prudent to look for manufacturers that give you a genuine guarantee/warranty on their products. Variations in DC Gear Motors can easily be accommodated by such firms to ensure that your special needs are met.

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26 AugCNC Lathes

CNC lathes are computer controlled just like any other CNC machine. It can be programmed to do a variety of different things such as sanding, cutting and drilling. CNC lathes will work for wood or metals, depending upon the project that you are doing. This machine can help cut your production time down and increase the profitability of your business in the end.

The wood lathe can not only be used for wood but also for materials such as brass and aluminum. Metalworking lathes or milling machines are available for other materials. The variety that is offered offers you limitless possibilities in creativity. So, what direction will you be taking your business in next?

From small shops to large companies, there is a lathe that is available for anyone. Whether you need a portable machine or a stationary machine, the choice is yours. Small shops are able to use the CNC machine to make precise, intricate cuts as in developing stair railings, table legs, chair legs, and so on. When you are done, the product will be beautiful, symmetrical and worth it in the end.

The process is called turning. Turning of the material allows for many shapes and cuts to be made while keeping the end product symmetrical. Perfect diameter from top to bottom will be cut to the specifications desired. Never has it been any easier to achieve this level of design and end product production as it is now.

Metal fabrication is another possibility with the CNC lathe machine. Do you need to create a part that needs to have a circular motion? If so, the CNC lathe machine is the perfect machine to allow you to produce that certain part. Any material can be used. The material, however, has to be able to stand up to the turning process as the computer software program continues its rotation through until the end.

All the operator has to do is program the machine to the specifications that are required to produce the product that is desired and load the material into the machine. The machine does the rest. The machine operates on the X and Y axis. It is great to use if you want to several identical products of the same size and shape without a whole lot of decoration. The computer software program will continue to operate the machine, making in turn rotation after rotation, until the desired specifications have been reached.

From tapered ends to contoured shapes, this machine can do it all. CNC lathes can offer your business that special touch, extra technology and time saving steps that you are looking for. Remember, no matter what type of material you are working with, the CNC lathe machine can work with it, as long as it stands up to the rotation process.

If you have any further questions about the CNC lathe machine and what it can do for you, contact a dealer who offers this technology. They will be able to further answer any questions that you have and guide you in the right direction.

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25 AugRotary Vane Pump

There are many kinds of pump vanes. The most simple of these is the rotary compressor pump vane. This pumps consists of a circular rotor spinning inside of a larger circular hole. The centers of these circles are offset from each other, which introduces some eccentricity into their rotations. Vanes then slide in and out of the rotor and then seal all the edges. This creates vane chambers that do the pumping.

The chambers increase their volume on the intake side. The fluid is forced into the chambers by inlet pressure. Generally this pressure is nothing more than pressure from the atmosphere. On the opposite side, the chamber decrease in volume by forcing the fluid out of the rotary compressor pump vane. The vane’s actions drives the same amount of fluid on every rotation of the pump.

There are many uses of the rotary compressor pump vane. Among the most common are high pressure hydraulic pumps. There are also several automotive uses. Some of these are supercharging, automatic transmission pumps and power steering. There are also several mid-range pressure uses. You can find these pumps in carbonators for fountain drink dispensers, also espresso machines.

There are also automotive mid-range pressure uses, like vacuum pumps that are used with braking boosters to provide braking in the large trucks. They are also found in light aircraft to make the gyroscopic flight instruments, attitude and heating indicators work. The rotary compressor pump vanes can also be use in low-pressure gas applications. These include helping with auto exhaust emission controls with secondary air injections. They also work in vacuum applications like evacuating refrigerant lines.

They are also used in vacuum experiments in physics. For this pumped gas and oil are mixed in the pump. They must then be separated externally. The inlet and the outlets have must have a large chamber so that the oil drops can fall while the gas rises. Finally everything exits out through the outlet so that they are separated from one another.

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25 AugOffset Printing Machines – Tips to Buy

Printing is an art of creating quality and attractive presentations rather than only a mechanical or technical process. There are many factors which should be kept in mind while choosing a printing machine that suits your business. Here are some tips and factors which should be considered while buying such machines for your business whether it is a startup or already established.

Business Size and Requirements

This is the most important factor for any business industry. Here your business applications can be considered. For example if your business is involved in printing on paper then offset machine or laser machines should be purchased. But if you are involved in the printing of packaging materials like pouches, poly bags, then flexography gadgets should be used. For printing on metal, ceramics, clothes, wood and other solid materials, screen printing machines are the most efficient.

Capacity of Machine

This is another important factor while choosing a printing machine. Here the capacity of the machine means how much prints the machine can generate in a specific time span, like 100 pages / minute. Inkjet printers can be purchased for low capacity and if you are running commercial printing business or if you need high capacity then you will need offset machines or laser printing machines.

Quality of Printing

Quality is a factor which makes a business ahead of its competitors, so it is also an important point to remember while buying a printing machine. Most of the businesses prefer to use average quality prints to keep their printing cost less comparatively. Average quality prints can be generated from flexography machines, but if high quality is required then you have the option to choose from laser or offset machine.

Printing Cost

Cost of printing and machines is also an important factor for this industry. If you want very high quality prints then laser printer suits the best but they have high cost per print while offset printers and electrostatic printing devices are known for producing comparatively low cost printouts.

Auto Printing Features

For large business or high capacity printing needs the complete automatic printing machines should be used. Most of the printing machines are available with manual, semi – automatic and complete automatic printing options.

Machine Manufacturers

Finally the brand name associated with the machine manufacturing is considered. The manufacturer should be well known and at least ISO certified. There are many brands in the market involved in manufacturing of printing equipment, you can choose a good manufacturer by doing some research on internet and comparing the features and prices of the machines offered.

Taking care of all the points above will lead you to buy a best suitable machine for your business.

Author has a good knowledge of offset printing machine, packing machines and printing and packaging technology, for more information on types like web offset printing machine, sheet fed offset and color offset, feel free to get in touch with any reputed manufacturer.

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24 AugPower Chuck Worthy to Trust

A stronghold by precision and power Di Chun Iron Work Co., Ltd. was established in Taichung city, Taiwan since 1974. Traditional spirit, innovative technology; people-oriented and treat them as family; solid our career in Taiwan and exploring the world. In despite to power chuck market in Taiwan was controlled by Japan through the early 1970’s, the Di Chun aimed to offer local machine manufacturers another best choice and to replace Japanese chuck in the local market gradually and to offer a reasonable price. Today, the Di Chun Iron Work Company has achieved its initial aim, gaining more the 50% of the Taiwan power chuck market. With the help of ourselves, we developed “STRONG” series range of high quality power chucks. It has gained increased popularity internationally to become a leading manufacturer of chucking equipment worldwide.

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