Archive for August, 2015

28 AugCNC Toolroom Lathe

Toolroom lathe is a type of engine lathe that is designed for high precision work. The machine is usually used in tool and dies shops where custom parts and precision fixtures are produced. Since it’s produced with special attention to smooth operation, spindle accuracy and precise alignment, the lathe is able to achieve better accuracy and precision than the standard lathe.

Cyclematic Machinery takes pride in manufacturing CNC toolroom lathe which features constant quality, technical competence, and competitive price. We have an efficient development team of well-experienced engineers who understand exact customer needs through complete market research and try to adopt the latest technology in designing & development of CNC toolroom lathes. Quality is the driving force behind Cyclematic’ s success.

We maintain international standard of quality in every stage of CNC toolroom lathe machinery production and keep upgrading the quality in order to overtake the best in the world. Of course, the strict quality inspection before shipment is also our crucial work to assure 0ur clients in getting CNC toolroom lathe products bearing consistency in quality and long-life standards. In addition to standard type of machinery, customized orders of CNC toolroom lathes are welcome!

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28 AugDC Gear Motor in Industrial and Consumer Products

A gear motor is a unit that comprises an electric motor and a reduction gear. Typically, these would be available in planetary, planetary-lantern and wave transmissions. As there is a growing demand for compact units these days, many manufacturers now prefer to mount the driving gear of the reduction gear directly on top of the motor shaft. A DC gear motor finds wide-ranging applications across different industries. They are often a part of several industrial and consumer products.

These devices need to be manufactured by specialized enterprises to ensure that they are truly efficient and reliable. Depending on where you need to use these motor gears, you can use an appropriate lubrication system to operate the motor gears in tilted, horizontal or vertical positions. So, essentially, a DC gear motor is also described as “normal DC motors that have been geared down to decrease their speed and increase their torque.” The best part is that these gears are also very easy to reverse. And if need be, you can also alter or change the speed of these motors.

Following are some of the other features that you can expect in a DC gear motor:

• They are available in different gear ratios such as 18:1, 28:1 and 58:1.
• While most of them are usually employed for indoor use, there are several varieties that are also suitable for outdoor use.
• There are many manufacturers that offer such motors with lifetime lubrication.
• They are also available in Restriction of Hazardous Substances compliant versions if so required.
• In addition, you can mount these in different positions as they are available with different mounting options.
• There are certain models that are available for RV slide out systems. They can also be used for several different applications.
• Another important aspect is the casing of these DC gear motors. It is important to make sure that the casing is made of sturdy and durable materials such as aluminum that last a lifetime.
• When it comes to the gears, you can choose between metal and plastic gears. The ones with plastic gears are slightly cheaper as compared to their counterparts.

While most reputable manufacturers will offer you a wide range of standard DC gear box, you also have the option of choosing customized gear motors that meet exacting specifications. These customized motors can have size, torque, power and mounting options that are made especially to suit your unique requirements. It is prudent to look for manufacturers that give you a genuine guarantee/warranty on their products. Variations in DC Gear Motors can easily be accommodated by such firms to ensure that your special needs are met.

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26 AugCNC Lathes

CNC lathes are computer controlled just like any other CNC machine. It can be programmed to do a variety of different things such as sanding, cutting and drilling. CNC lathes will work for wood or metals, depending upon the project that you are doing. This machine can help cut your production time down and increase the profitability of your business in the end.

The wood lathe can not only be used for wood but also for materials such as brass and aluminum. Metalworking lathes or milling machines are available for other materials. The variety that is offered offers you limitless possibilities in creativity. So, what direction will you be taking your business in next?

From small shops to large companies, there is a lathe that is available for anyone. Whether you need a portable machine or a stationary machine, the choice is yours. Small shops are able to use the CNC machine to make precise, intricate cuts as in developing stair railings, table legs, chair legs, and so on. When you are done, the product will be beautiful, symmetrical and worth it in the end.

The process is called turning. Turning of the material allows for many shapes and cuts to be made while keeping the end product symmetrical. Perfect diameter from top to bottom will be cut to the specifications desired. Never has it been any easier to achieve this level of design and end product production as it is now.

Metal fabrication is another possibility with the CNC lathe machine. Do you need to create a part that needs to have a circular motion? If so, the CNC lathe machine is the perfect machine to allow you to produce that certain part. Any material can be used. The material, however, has to be able to stand up to the turning process as the computer software program continues its rotation through until the end.

All the operator has to do is program the machine to the specifications that are required to produce the product that is desired and load the material into the machine. The machine does the rest. The machine operates on the X and Y axis. It is great to use if you want to several identical products of the same size and shape without a whole lot of decoration. The computer software program will continue to operate the machine, making in turn rotation after rotation, until the desired specifications have been reached.

From tapered ends to contoured shapes, this machine can do it all. CNC lathes can offer your business that special touch, extra technology and time saving steps that you are looking for. Remember, no matter what type of material you are working with, the CNC lathe machine can work with it, as long as it stands up to the rotation process.

If you have any further questions about the CNC lathe machine and what it can do for you, contact a dealer who offers this technology. They will be able to further answer any questions that you have and guide you in the right direction.

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25 AugRotary Vane Pump

There are many kinds of pump vanes. The most simple of these is the rotary compressor pump vane. This pumps consists of a circular rotor spinning inside of a larger circular hole. The centers of these circles are offset from each other, which introduces some eccentricity into their rotations. Vanes then slide in and out of the rotor and then seal all the edges. This creates vane chambers that do the pumping.

The chambers increase their volume on the intake side. The fluid is forced into the chambers by inlet pressure. Generally this pressure is nothing more than pressure from the atmosphere. On the opposite side, the chamber decrease in volume by forcing the fluid out of the rotary compressor pump vane. The vane’s actions drives the same amount of fluid on every rotation of the pump.

There are many uses of the rotary compressor pump vane. Among the most common are high pressure hydraulic pumps. There are also several automotive uses. Some of these are supercharging, automatic transmission pumps and power steering. There are also several mid-range pressure uses. You can find these pumps in carbonators for fountain drink dispensers, also espresso machines.

There are also automotive mid-range pressure uses, like vacuum pumps that are used with braking boosters to provide braking in the large trucks. They are also found in light aircraft to make the gyroscopic flight instruments, attitude and heating indicators work. The rotary compressor pump vanes can also be use in low-pressure gas applications. These include helping with auto exhaust emission controls with secondary air injections. They also work in vacuum applications like evacuating refrigerant lines.

They are also used in vacuum experiments in physics. For this pumped gas and oil are mixed in the pump. They must then be separated externally. The inlet and the outlets have must have a large chamber so that the oil drops can fall while the gas rises. Finally everything exits out through the outlet so that they are separated from one another.

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25 AugOffset Printing Machines – Tips to Buy

Printing is an art of creating quality and attractive presentations rather than only a mechanical or technical process. There are many factors which should be kept in mind while choosing a printing machine that suits your business. Here are some tips and factors which should be considered while buying such machines for your business whether it is a startup or already established.

Business Size and Requirements

This is the most important factor for any business industry. Here your business applications can be considered. For example if your business is involved in printing on paper then offset machine or laser machines should be purchased. But if you are involved in the printing of packaging materials like pouches, poly bags, then flexography gadgets should be used. For printing on metal, ceramics, clothes, wood and other solid materials, screen printing machines are the most efficient.

Capacity of Machine

This is another important factor while choosing a printing machine. Here the capacity of the machine means how much prints the machine can generate in a specific time span, like 100 pages / minute. Inkjet printers can be purchased for low capacity and if you are running commercial printing business or if you need high capacity then you will need offset machines or laser printing machines.

Quality of Printing

Quality is a factor which makes a business ahead of its competitors, so it is also an important point to remember while buying a printing machine. Most of the businesses prefer to use average quality prints to keep their printing cost less comparatively. Average quality prints can be generated from flexography machines, but if high quality is required then you have the option to choose from laser or offset machine.

Printing Cost

Cost of printing and machines is also an important factor for this industry. If you want very high quality prints then laser printer suits the best but they have high cost per print while offset printers and electrostatic printing devices are known for producing comparatively low cost printouts.

Auto Printing Features

For large business or high capacity printing needs the complete automatic printing machines should be used. Most of the printing machines are available with manual, semi – automatic and complete automatic printing options.

Machine Manufacturers

Finally the brand name associated with the machine manufacturing is considered. The manufacturer should be well known and at least ISO certified. There are many brands in the market involved in manufacturing of printing equipment, you can choose a good manufacturer by doing some research on internet and comparing the features and prices of the machines offered.

Taking care of all the points above will lead you to buy a best suitable machine for your business.

Author has a good knowledge of offset printing machine, packing machines and printing and packaging technology, for more information on types like web offset printing machine, sheet fed offset and color offset, feel free to get in touch with any reputed manufacturer.

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24 AugPower Chuck Worthy to Trust

A stronghold by precision and power Di Chun Iron Work Co., Ltd. was established in Taichung city, Taiwan since 1974. Traditional spirit, innovative technology; people-oriented and treat them as family; solid our career in Taiwan and exploring the world. In despite to power chuck market in Taiwan was controlled by Japan through the early 1970’s, the Di Chun aimed to offer local machine manufacturers another best choice and to replace Japanese chuck in the local market gradually and to offer a reasonable price. Today, the Di Chun Iron Work Company has achieved its initial aim, gaining more the 50% of the Taiwan power chuck market. With the help of ourselves, we developed “STRONG” series range of high quality power chucks. It has gained increased popularity internationally to become a leading manufacturer of chucking equipment worldwide.

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24 AugPipe Bender Facts

You may think that pipe bending is a rare necessity, but it is way more common than you think. Whether you are looking under your car hood, at a child’s playground, or even the safety railing at a shopping centre you will send evidence of pipe bending. But in order to shape these strong metals into various shapes and patterns will require the use of tools and a little know how. The most commonly used tool, of course, is a pipe bender. With this tool you can more easily bend and craft the metal into your desired shape.

Pipe benders have been around for a very long time, and through the years they have undergone tweaking and perfecting until there are now several types of pipe benders available on the market. Since there has been a significant amount of development in the pipe and tubing industries, benders are now available in many shapes, sizes, and advancement to cover today’s current demands. Which one of these benders you need will all depend on your project and intended use. Each project will likely require a different approach and perhaps even a different pipe bender depending on its mode of operations, speed of operation, and the effectiveness and reliability of each device.

Materials That Can Be Bent With a Pipe Bender

Generally the metals that are able to be shaped with a bender are aluminum, copper and tin. The heavier and more durable the metal you are trying to bend the more likely you are to need a commercial pipe bender. The most common commercial benders are the hydraulic and mechanical benders. The hydraulic bender is more advanced and technical, and is therefore typically preferred over the mechanical benders. One advantage of a hydraulic machine is that it can perform a wide array of operations and functions that require a larger range of materials.

All benders use one of four methods. Ram bending is the easiest and most affordable method. Pipe benders are controlled at each end and a ram bends the pipe in the middle. This is only used for light weight pipe. Rotary draw bending is the most popular method since it maintains the diameter of the pipe without warping. This method is used in tube bending machines to form exhaust pipes, process pipes, and for any aluminum or stainless steel projects that will not allow for any interior warping. Ring roll bender is used for shaping pipes with a large diameter. There are three rollers, one at the top and two at the bottom.

 

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21 AugEDM Machine: An Indispensable Part of Most Manufacturing Industries

EDMs, or electronic discharge machines, are computer controlled machine tools that use electrical discharges or sparks to create a desired shape in a metal. An EDM machine may be interchangeably called spark machinery, die sinking, spark eroding or wire erosion since metals are subjected to different electrical process to obtain the desired design or shape.

There are two main types of electronic discharge machines.

A sinker EDM which uses an insulating liquid (oil or dielectric fluid) to apply electrical discharges and a wire EDM that uses a single strand of brass wire to make deep cuts in the metal. Other popular types include small hole and spark EDM’s.

There is a very long list of industries that use these machine tools. From manufacturing coins to fabrication of vehicle parts, these industries and more have benefited from the precision and effectiveness of various EDM machines. In mould production or the creation of prototypes of any machinery component, they are indispensable as a mould-making tool. Countless industries like automotive, electronics, mechanical and aerospace industries have used parts and components that are produced using these machines.

EDMs are also used in processes requiring precise and accurate cutting or forming. A small hole drilling EDM is used to create holes in metal parts so that large plats may be eroded to the metal without the need of pre-drilling. This method is used in many industries to create parts such as turbine blades in jet engines, different components for fuel systems, and many more.

Why are EDMs preferred over other computer controlled cutting machines?

  • These machine tools are able to cut hard metals according to any set design which may not be possible using other kinds of traditional cutting tools. They can shape extremely hard metals which are impossible with many other cutting tools and equipment.
  • They are designed to create high quality, precision finished products. Problems with final product outcome are eliminated since there is no point of contact in between the tool and the metal or work piece.
  • The end result is a metal part with a good surface finish due to the critical cutting
    ability of the tool. Even fine holes are possible with an EDM which is impossible to recreate using any standard cutting tool.
  • The production speed may be slower when compared to high volume production cutting tools but the finished product is as good as the prototype.
  • The use of oil-based insulating fluid improves the way the material is cut. This ensures precision and impressive end results which can reduce material costs.

Although the most common disadvantage of excessive wearing of tool parts is inevitable in most EDMs, parts and precision components are typically easy to locate.

There are also many companies that provide maintenance and repair services. These machines do typically require a great deal of maintenance and efficient handling.

However, well-maintained units will provide years of precision service.

An EDM machine is indispensable no matter what industry it is used in, so be sure that you trust only the most reliable EDM distributors in your industry for equipment, parts, and service.

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21 AugMedical Computer Carts Offer Mobile IT Solutions For Hospitals

When medical computer carts were first designed for and marketed to hospitals several years ago, many administrators realized the potential of this technology to streamline workflow and record keeping. They also expected that this efficiency would translate to improved patient care and safety. They were right. Mobile computer carts give nursing staff the ability to document medical history and other information from the patient’s bedside shortly after admission. More recently, features such as bar code readers have been added to medication carts. This technology makes dispensing medication and record keeping faster and it reduces the chance of human error.

This type of medical equipment has been around long enough for health care professionals to recognize their potential and their limitations. The present generation of medical equipment has been designed to address the needs and desires of health care professionals. Here is a short list of some of the recent developments in medical computer cart.

Ergonomics
One medical computer cart may be used by people of widely varying heights throughout the workday. Some staff may prefer working from a seated position while others are happy standing. A portable workstation that can change height quickly and easily is ideal for these situations. Adjustable tilt keyboards allow for optimal ergonomics as well.

Power Supply
The advantage of mobility doesn’t count for much if a systems portable power source is inadequate or unreliable. A portable power source should supply enough Watt-hours to operate a portable computer for several hours. Ideally a portable power source should clearly indicate when it is running low. Having the choice of AC or DC recharging is an added bonus. There are, of course, tasks and situations where a robust portable power source is unnecessary. Features like a hospital grade cord reel for the AC power supply are a great convenience in these cases.

Security
For many hospital computing tasks, basic laptops are the most cost effective computer for use with medical computer carts. Unfortunately, laptops are a popular target for thieves. Every 53 seconds someone somewhere has their laptop stolen. In a hospital environment, it’s especially important to guard against theft because computers are likely to contain confidential patient records. Many medical computer carts are designed with rugged physical security that essentially eliminates crimes of opportunity. Carts that house a CPU instead of a laptop can also include high security fasteners.

These are just some of the features that have been developed for medical computer carts. Healthcare is an evolving industry and you can expect mobile medical computer carts to evolve as well.

Mariann Judge is CEO of Hospital Mobility LLC, Provider of Medical Computer Carts, Secured Medical Cabinetry, Medical Workstations and a Variety of Other Medical Equipment.

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20 AugDifferent Types Of Battery Chargers To Consider

Here we will cover the following types of battery chargers which are USB-based chargers, solar powered battery chargers and motion-powered chargers. Previously covered chargers include simple, trickle, timer-based and intelligent chargers in addition to universal fast, pulse and inductive chargers. As with the previous battery chargers these last three have applications used with battery chargers for electric vehicles, mobile phone chargers, charger for vehicles or use in experiments.

Let’s start with the USB-based chargers. These chargers are used to charge cell phones and electronic devices. They all connect to the device via a USB port or connection. These chargers are not really battery chargers they are power adapters. These adapters are used to provide a power source for a charging circuitry contained within a mobile phone or electronic device.

USB-based chargers are notoriously diverse. They have a wide variety of DC connector styles and voltages; manufacturers do this intentionally so they are not universally compatible with each other. This is also true with different models from one manufacturer, each models has its own unique USB connector. The specifications for USB- based chargers provide a five-volt power supply, making it possible for a USB cable to be used as a power source for recharging batteries. USB charging kiosks can be found in more and more places, making it possible for people to keep their cell phones, ipads and electronic devices fully charged no matter where they are.

The next charger to be covered is the solar powered battery charger. These solar chargers take the suns light energy and convert it into DC current. Solar chargers are both portable and fixed mount. The fixed mounts are also known as solar panels. Solar panels are connected to an electrical grid, and portable solar chargers are off the grid.

Even though solar chargers obtain their energy from the sun they can also be used on cloudy or low light days. While there are some solar chargers that can completely recharge batteries they are generally used for trickle charging a device. While the choices here are limited there are a few portable solar chargers that will not let you down when it comes to recharging your small personal devices. One worth mention is the Kinesis K3, it is equipped to harvest energy via solar and wind.

Lastly, we have motion-powered chargers. While these products have not had much commercial success, they do fill a void. That void is being able to charge a battery when you do not have any electricity or other sources of power to charge batteries with. The power filling that void is motion.

The devices consist of a magnet that is held between two springs, as the device is moved up and down batteries be charged. Another type of motion charger is the hand-cranked power charger. These motion-powered chargers are used as emergency cell phone chargers, emergency radios and emergency flashlights. A great many people have these types of devices on hand in case of emergencies such as natural disasters, accidents or terrorist acts.

In total there are eleven different types of chargers all of which are devices that are used to put energy into a rechargeable battery or secondary cell by forcing electric currants through them. We live in a world that is powered by batteries that need to be regularly charged and maintained. Knowing as much as you can about the different types of chargers there are can only benefit you.

When it comes to battery chargers there are several types; simple, trickle, timer-based and intelligent or smart battery chargers, universal, fast, pulse, cell phone [http://allbatterychargers.com/category/cellphonechargers/] and inductive battery chargers and the four described above in this article.

Check all the different types of battery chargers and compare them to determine the best one for your needs. At All Battery Chargers [http://allbatterychargers.com/category/12vbatterycharger/] you can find, compare and buy a battery charger for all your battery charging needs.

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